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Plunger Pump KTZ1000

Plunger pump KTZ1000 is a reciprocating, positive displacement, single-acting, horizontal three-cylinder plunger pump with a maximum input power of 1000 hp. This pump is widely used in oil well operations, such as acidizing, fracturing and well killing.

Product Features

Main structural characteristics:
1. Composed of two main parts: the power end assembly and the fluid end assembly.
2. Features a double-key eccentric wheel structure for the crankshaft, with involute helical gears mounted at both ends of the crankshaft to transmit power and counteract axial forces. The large and small gears are housed inside the pump casing, optimizing space utilization and reducing the overall width of the pump, which benefits the pump layout.
3. The pump is lightweight, compact, and capable of high pressure, making it suitable for small fracturing units (skid-mounted).
4. The fluid end and power end are connected by 8 alloy steel tie rods. When removing the fluid end, the tie rods remain attached to the power end. The connection between the plunger and the crosshead uses threaded connections, making disassembly and maintenance of the fluid end easy.
5. The fluid end assembly accommodates four different sizes of plungers (3.75", 4", 4.5" and 5") to achieve various pressures and displacements for customer selection.

Product Parameters

Main Technical Specifications

Maximum input power

1000 hp (750 kW)

Maximum strokes

300 rpm

Maximum connecting rod load

592KN

Stroke length

8" (203 mm)

Gear ratio

5.04:1

Length

79.21" (2012 mm)

Width

55.51" (1410mm)

Height

40" (1016 mm)

Weight

8502 lbs (3856 kg)


Operating parameters

Performance Parameters:

(Note: The parameters in the table are calculated based on 100% volumetric efficiency and 90% mechanical efficiency.)

Plunger Diameter (inches)

mm

Pump Strokes (rpm)

90

150

200

250

300

Displacement

GPM

(L/min)

Pressure

Psi

(MPa)

Displacement

GPM

(L/min)

Pressure

Psi

(MPa)

Displacement

GPM

(L/min)

Pressure

Psi

(MPa)

Displacement

GPM

(L/min)

Pressure

Psi

(MPa)

Displacement

GPM

(L/min)

Pressure

Psi

(MPa)

 3.75"

(95.25)

103

(391)

11600

(80)

172

(652)

9007

(62.1)

230

(869)

6759

(46.6)

287

(1086)

5410

(37.3)

344

(1303)

4511

(31.1)

4"

(101.6)

118

(445)

10153

(70)

196

(741)

7934

(54.7)

261

(988)

5366

(41)

327

(1236)

4757

(32.8)

392

(1483)

3960

(27.3)

4.5"

(114.3)

149

(563)

7977

(55)

248

(938)

6266

(43.2)

330

(1251)

4699

(32.4)

413

(1564)

3756

(25.9)

496

(1876)

3133

(21.6)

5"

(127)

184

(695)

6527

(45)

306

(1158)

5076

(35)

408

(1544)

3800

(26.2)

510

(1931)

3046

(21)

612

(2317)

2538

(17.5)

Input Power

580kW

750kW

750kW

750kW

750kW

Plunger Pump KTZ1000 is mainly configured on various truck-mounted fracturing units, such as the YL70-670 truck-mounted fracturing unit.

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